FABRICATION SOLUTIONS

MATERIALS

• Carbon Steel
• Austenitic Stainless Steel - 304, 310, 316L, 317L, 321, 347
• Super Austenitic Stainless Steel - ALLOY 20, 904L, AL6XN
• Duplex Stainless Steel - 2205, 2507
• HASTELLOY - C22, C276, C2000
• Other Nickel Alloys - Nickel 200/201, Monel 400

SOFTWARE

• COMPRESS: Mechanical Design of Pressure Vessels, Reactors, and Shell & Tube Heat Exchangers
• HTRI: Thermal analysis of Shell & Tube Heat Exchangers
• AME Tank – Rapid configuration, design, and detailing of above-ground storage tanks
• CUSTOM “In-House” programs: Developed by our experienced engineering sta for the efficient creation of Bill of Materials and Customer Quotations
• PVElite
• Aspen Shell and Tube (thermal and mechanical)
• Nozzle Pro for FEA
• Inventor
• AutoCAD Plant 3D

EQUIPMENT

• CNC Cutting tables - plasma & oxy
• (4) plate rolls - 6’, 10’, 12’ and 16’ - up to 3.25”
• TSAM – tubular seam alignment machine
• In-house Blast & Coating facility
• State-of-the-Art CNC high-speed milling and drilling machine designed to provide close tolerance machining
• Quickmill Intimidator 96: Superior solution for large part machining and drilling accuracy that provides a powerful, precise tool that performs flawlessly time after time. Bed size of 96” x 185-1/2”
• Overhead cranes - over 600,000 lbs lifting capacity
• MIG, TIG & SAW welding machines
• Angle rolls
• 1/2" x 12' 300 ton press brake
• 3/8" x 17' circle shear
• 16' long cold wire TIG seam welder

SERVICES

• Design & Engineering
• ASME Fabrication
• On-site NDE (RT & PAUT)
• Vessel & Equipment Storage & Staging
• Logistics/Permitting, Heavy Hauling & Delivery
• Tank Set & Installation
• Commissioning & Startup
• Contract In-House Machining, Milling and Tubesheet Drilling Capabilities
• R-Stamp Repair & Modification – Shop & Field
• In-field Maintenance & Upgrades
• In-field Consultative Trouble-Shooting
• Training Quality Control

IN-HOUSE QUALITY ASSURANCE PROGRAM

• QA team includes experienced staff representing on average over 25 years of experience.
• Authorized third-party Level III and Level II inspectors
• CWI and AWS Certifications
• Positive material identification (PMI)
• Helium leak detection
• Phased array ultrasonic testing
• Radiography
• LP (dye penetrant) & MT (mag particle) testing
• Comprehensive internal and supplier tracking
• Our team members have obtained highly beneficial quality training and certifications including: 

• • ASME Section V/Section VIII Div. 1:
  • ASNT-SNT- TC-1A, UT Level II
  • ASNT-SNT-TC-1A, MT Level II
  • ASNT-SNT-TC-1A, PT Level II AWS:
  • QC1, CWI
  • ASNT-SNT-TC-1A, UT Level I